Kiln Live Ring Lubrication
High Performance Lubricants for Cement Industry
BECHEM’s range of lubricants for floating live rings in rotary kilns have set performance benchmarks and are recommended by major OE’s across the globe.
Rotary kilns and dryers in Cement and other heavy process industries operate in extreme temperatures. The rollers that support the kiln allow rotation of the kiln between 0.2 to 5 RPM. Bearings of the roller as well as the friction partners of supporting block, check plate and live ring experience high friction at extreme high temperatures with exposure to dust. Lubricant plays an important role in ensuring reducing friction and thereby ensuring break down free operation of the ‘floating live ring’. The lubricant should be able to :
- Withstand heavy loads
- Work as an anti seize paste under boundary lubrication conditions
- Operate under high temperatures
- Resist corrosion
- Should be easily pumpable, as application to remote friction zones is critical for continuous operation
BECHEM range of lubricants for Kiln Live Ring
Synthetic, adhesive fluid with high dosage of solid lubricants for wear protection of heavily loaded sliding contacts subjected to high temperatures. Berulub VPN 13 Ringlub is free of solvents and heavy metals and does not form any hard or tacky residues after active life. Recommended for floating tyres of rotary kilns and dryers, large heavily loaded chains exposed to high temperatures. Also suitable for slideways threaded connections, track beams, mounting systems, transport systems and connecting elements exposed to very high temperatures
| Berulub VPN 13 Ringlub |
|
|---|---|
| Temp Range °C | -30 to +1150 |
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Performance Lubricants for Specialised Areas
- Roller press grease
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- Motor bearing grease
- Synthetic (Polyglycol and Polyalfaolefin) gear oils
- Multipurpose grease for cooler and pre-heater fan bearing
Our Cement Plant Expertise
Get the Edge, Experience BECHEM’s Proven Technical Services
- Vibration reduction assessment of pinion counter shaft bearings.
- Periodic monitoring of equipment evidenced by comprehensive and regular inspection reports.
- Ensure efficient functioning of spray systems even in harsh temperatures.
- Specialised consultancy for mechanical alignment
- Programme ensure training of maintenance engineers for preventive measures and troubleshooting
- Experienced and dedicated team supported by wide distribution network. Benefit from vast knowledge repository and global best practice.
- Instant gear refurbishment by skilled technicians
- Pitting dressing, wear steps and undulation removal, removal of fins etc.
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